Brickmaking in Columbia County, NY
By Mindy Potts Jun 2002
Webpage and Notes by Cliff Lamere 22 May 2003
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This historical article about brickmaking in Columbia Co. is part of series written by Mindy Potts for publication in the monthly newspaper "OK Times & The Hudson River Sampler", Northern Columbia County Edition. Published in Stuyvesant, Columbia Co., NY, the newspaper also distributes a Southern Columbia County and Northern Dutchess County edition. The text and title of the original article may have been slightly revised for this webpage so that they would be more meaningful to a geographically diverse audience.
Original publication: June 2002, pg 1
Original title: Columbia County Brickmaking Combined Skill and Hard Work
(Introduction by Cliff Lamere)
Columbia County Brickmaking Combined
Skill and Hard Work
If you get a chance to do some exploring in the swamps of the Newton Hook
area, you’ll find thousands of rejected bricks from the turn of the last century. This area of Columbia County was perfect for brickmaking for a combination of
reasons. The area had plenty of sand and plenty of clay, but another important
factor was that the brickyards
had a simple way to export the bricks not used locally
.
They were put on
barges on the Hudson River and shipped down to New
York City
.
Brickmaking is an ancient craft used
even earlier than the period in which the
Egyptian pyramids were built
. As late as the 20th century,
brickmaking required highly skilled craftsmen to produce strong, quality bricks.
Valatie resident, Guy Gamello recalls
the days at the Empire Brickyard watching his father, a Chief Brick Burner. Although he never worked in the yards, Mr. Gamello learned many
of the
details of the craft of brickmaking from his father and his grandfather who also
worked in the brickyards.
Often starting at age 15 or 16, the
boys would begin working full time in the brickyards. After putting in a full
day’s work, breathing fumes from the fires of the drying bricks, the men
would walk home covered in the red dust. Brickmaking was difficult work.
The steps to making a brick may be
more complicated than you think. The sand was first dried on a flat piece of
steel over a fire pit and mixed with red powder. The mixture was placed in the
molds before pressing in the clay, giving the bricks that familiar red color. The amount of powder used determined
how deep the red coloring went
into the brick.
Generally, it penetrated ¼ to ½ inch.
The bottoms of
the molds contained the brickyard’s name, permanently labeling the brick with
the manufacturer’s name. Once all the clay was pressed into the mold, a flat
palate was placed on top and the mold of 8 bricks
would be flipped over. The
palate of bricks would then be shoved into dryers which were heated by
circulating hot water through pipes in the dryers. The bricks remained in the
dryer until they were dry enough to handle without breaking.
From the dryers, the bricks went to
the kilns. Here the bricks were fired so they would become strong. As the bricks
came off the palates,
they were placed on rail cars and taken into the kiln, a
large area
50 feet by 100 feet where brick setters would build arches out of
the bricks. The Chief Brick Burner would supervise this process to make sure
they were placed in such a way that the heat would be vented and could reach
each brick. As the bricks were fired,
the Chief Brick Burner would need to
monitor the fire in the kiln constantly.
The firing of the bricks at this stage
would take approximately 4 days and nights although the Chief Brick Burner would
have to decide exactly when the bricks had been fired enough. Because he was
responsible for correctly firing these bricks,
the Chief Brick Burner would
spend the entire time at the brickyard keeping the heat at the correct
temperature. If the temperature was too low or too high or if the air wasn’t
circulated to all the bricks evenly, some bricks would not become strong enough
to be used in construction. The
bricks that were not strong enough or were
formed incorrectly were rejected as jumbo bricks or cull. Jumbo bricks would
have been used for borders on gardens or walkways or just dumped into the local
swamps. Thousands of bricks still lay half buried in various areas around
Newton Hook.
To avoid the jumbo bricks, brickyards
would have to rely on the brickmaker's
skill in building the arches out of the
dried bricks so that the air would circulate correctly. He
also maintained
the kiln
fire so that the bricks would stay the correct temperature. These skills were
very important ones learned only through experience.
Finally, the bricks were allowed to
cool and then were moved by cranes
onto barges, to be shipped to New York City and
sold.
This was the standard brickmaking
process at Empire Brickyard, and for the years around 1900-50, it was a fairly
modern process. The local Carey Brickyard
made
bricks the same way. This smaller brickyard was the last operating in the
area. It also used the railway to transport bricks in its later years of operation.
There was a third brickyard in the
area, the Little Yard. This was an open yard, using more traditional techniques
in their brickmaking. A man needed to be very tough and strong to work in this
yard, because almost all of the work was by hand. There was no dryer, so bricks
were molded and then laid in the sun to dry. The bricks would need to be turned
so the sun could reach all sides of the brick. When loading the bricks onto
barges, the men would use planks and wheelbarrows. It was very hard work.
Brickmaking
was seasonal
work,
with the colder temperatures from around November to April freezing the
raw materials used in brickmaking. Often men would migrate between winter work
in the south and brickmaking in the north. Others would spend winters harvesting
ice on the river or picking up odd jobs wherever
they could.
Fortunate workers, like Mr. Gamello’s
grandfather, owned their own property. But if they did not have property, there
were also company houses available rent-free. The workers were also allowed to
build houses on company property using company
wood. The houses were
14 by 16 foot shacks furnished with wood stoves and oil lamps. For food the workers could hunt
and fish or they might have chickens and pigs to butcher. Additionally, Empire
Brickyard had a company store stocked with supplies and groceries in the same
building as the pay office.
Most of the brickyards in the area
closed in the 1950's. Natural resources were becoming less available and there
was a
decline in demand for bricks because the cost of bricklaying for the
consumer was getting to be too expensive. Today, bricks are machine made with
computers monitoring the kilns for temperature and firing times.
The brickyards and the brickmaking techniques I have described have become a
thing of the past, but there are those in our community who remember those times.
Their memories are valued treasures.
Albany & Eastern New York Genealogy
Visitors since 22 May 2003